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Material Requirements (MRP) Module

Time-phased material planning with no set-up — 25 weekly buckets of demand netted against 25 weekly buckets of replenishment.

The Material Requirements module
Material Requirements: production components causing shortages, by item, production order and customer.

What it does

The MRP module's regeneration program time-phases demand and replenishment: 25 weekly buckets of demand from customer orders and production orders, netted against 25 weekly buckets of replenishment from purchase orders and production orders. There are no hours of tedious set-up — material planning is effective from the first regeneration.

Capabilities

  • 25 weekly demand buckets vs. 25 weekly replenishment buckets, rebuilt each regeneration
  • No set-up required
  • MRP Orders Report — pre-configured, and freely re-shaped by item, location, vendor, customer, product category, job and more
  • Shortage views by item number, production order, vendor, customer order, product category or buyer/planner
  • With the Inventory module: MRP time-phasing on the Item Detail View — projected on-hand by week, an instant detailed MRP view per item
  • With the Production module: time-phasing inside Components Causing Shortages, with a date-ordered drill-down of demand and replenishment per component

Where to go deeper

This page is the module overview; the engine itself is documented in full:

  • MRP Engine documentation — how regeneration works: BOM explosion, shortage calculation, tables and column reference
  • MRP Orders Drilldown — the drilldown on the MRP Orders Causing Shortages report
  • Enhanced tools: Purchase Order Generator, reorder and order-up-to level recalculation, safety stock, vendor lead times, and the multi-level bill-of-material report

Adapted from the official Material Requirements Planning Module brochure (PDF) on leahyconsulting.com.

Need a hand?

The PULSE support team is happy to help — call (513) 723-8095 or email [email protected].